Dmg Mori Pfronten Open House 2015
On the occasion of the open house event at DECKEL MAHO Pfronten, DMG MORI expands the series of the duoBLOCK of the 4th generation with two fascinating world premieres. This includes the universal milling machine DMU 100 P duoBLOCK with its outstanding milling performance, which impresses with its powerful heavy-duty chip removal as well as regarding the precise all-round functionality. Furthermore, the DMC 125 FD duoBLOCK as second world premiere introduces its users to the flexible as well as productive possibilities of turn-mill machining with automatic pallet changing.
The 5-axis machines with highly stable duoBLOCK design with 30 % more precision, performance and efficiency enable highest machining performance and maximum component accuracy with high dynamics. From extremely hard materials like in the aerospace industry to the highest of surface quality demands, for example in tool and mould making, the duoBLOCK machines of the 4th generation thus provide the best prerequisites in any case.
The overall rigidity of the duoBLOCK design which is increased by 30 % was achieved by way of FEM analysis of the structure and strengthened components. This includes amongst others the size 50 ball-thread drives in all axes, size 55 linear guides in the Y-axis, larger YRT bearings in the B- and C-axis as well as the optimized 3-point support for shortest commissioning times and best chip removal conditions.
The accuracy values, which are improved by 30 % compared to the previous version, are achieved on the one hand through the high stability and on the other an intelligent temperature management. Extensive cooling measures are now part of the standard equipment for the motors in the B and C-axes, the motor spindle and the headstock housing as well as for linear guideways, ball-thread drives and bearings in the X, Y and Z-axes and last but not least for the servo motors in the Y and Z-axes. A precision package is optionally available with cooling of the X-axis motor, the gear in C- and A-axis, the ball-thread drive nuts in X / Y / Z as well as a bed cooling. In addition, a thermal shield reduces negative temperature effects from the machine’s environment.
Another benefit of the duoBLOCK principle are the extensive building blocks for customized complete solutions in a wide range of applications. The choice of spindles, for example, includes ideal versions for all areas, from high-speed through to heavy duty machining – including the motor spindle powerMASTER 1000 with 1,000 Nm torque at 9,000 rpm or the drive spindle available from quarter 4/2015 up to 1,300 Nm at 8,000 rpm.
Another novelty is the modular wheel magazine with up to 453 tool positions, which can be loaded in parallel to main production and idle times and requires little space due to a footprint reduced by 41%. Short provisioning times of max. 5.6 seconds and changeover times of 0.5 seconds also increase productivity of the duoBLOCK machines.
In future, the most recent new developments will benefit from the cited basic properties of the reviewed duoBLOCK now in its 4th generation. As classical universal machine, the DMU 100 duoBLOCK provides its users with traverse paths in the X-, Y- and Z-axis of 1,000 x 1,250 x 1,000 mm, with a size of the NC round table of ø 1,100 x 900 mm. The maximum workpiece weight is 2,200 kg.
In addition, the DMC 125 FD duoBLOCK provides its customers with a unique turn-mill performance for workpieces up to 2,000 kg with a work area of 1,250 x 1,250 x 1,000 mm. Furthermore, the automatic disk changer increases productivity due to the option of tooling parallel to production time.
The two work spindle units with 5,000 min-1 as standard can be moved in the X- and Z-axis, two stationary tool turrets in the front area of the machine - ideally protected from chips or coolant - provide space for eight tools (optionally ten).
Traverse speeds of 30 m/min and the new, integrated loading and unloading system also contribute to the high productivity of the NRX 2000. For example, the gantry loader with charging times of 4.2 seconds drastically reduces idle times, supported by the Duo loading unit, which enables fast workpiece transfer from spindle 1 to spindle 2. The high dynamics of the loading portal has been enabled by a more compact design and reduction of movable parts – this reduces vibrations, which ultimately results in improved surface quality. A workpiece stacking feeder with 14 units as standard is integrated laterally, which can receive workpieces of up to 3kg.
The MAPPS V COMPACTline with 10.6” multi-touch display and in particular the well thought our machine design with excellent ergonomics and high functionality ensure a high degree of user comfort. Accessibility on both tool turrets installed on the front, to chucks and loading and unloading units is optimally implemented within 360 mm.
Furthermore, the edgeless chip collection pan and the integrated chip conveyor ensure a process-reliable chip disposal. This production cell with its fast automation is suitable for autonomous serial production.
The compact design with a width of 1,650 mm and a height of 2,100 mm reduces the space requirement compared to conventional machines by more than 30 %. This means the double spindle turning centre can be transported in a standard container, which significantly reduces the freight charges.
Highlights of the NRX 2000
Dmg Mori Pfronten Open House 2015 Photos
- Parallel machining on both work spindles
- Compact design for small footprint of 1,650 x 3,590 mm
- Manufacturing cell height, including automation of 2,100 mm
- Increased productivity due to integrated, fast workpiece transfer of 5.8 sec.
- Optimum arrangement of tool turrets, change to tool with short distance of 260 mm
- Outstanding accessibility to loading and unloading system and to chucks
- Optimum, process-reliable chip removal
The safety and health of our employees, customers, partners and visitors has the highest priority at DMG MORI. Due to the current situation, DMG MORI has decided that no customer delegations and employees from China will participate in the open house exhibition in Pfronten.
Open House Movie
- Feb 17, 2020 At the traditional Open House from February 11th to 15th, 2020 in Pfronten, DMG MORI will present itself as a driver of innovation in the areas of digitalization and automation.
- 20 Years of Open House Pfronten Preview Traditional Open House at DECKEL MAHO Pfronten DMG MORI will be presenting four world premieres plus CELOS with 4 new CELOS APPs and a PC version of CELOS for the first time at the Jubilee Open House in Pfronten.